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Pre-Operation Checklist

Forklift Pre-Operation Checklist  

 Is my forklift safe to drive?

By spending some time before your shift, you can greatly reduce the chances of an accident.

 (This article was originally posted on Liftec.com May 2015).   

 Downloadable OSHA Sample Daily Forklift Checklist can be found here:

 

 

According to OSHA* you should make the following checks before starting the vehicle: 

  • Fluid levels -- oil, water, and hydraulic fluid.
  • Leaks, cracks or any other visible defect including hydraulic hoses and mast chains. NOTE: Operators should not place their hands inside the mast. Use a stick or other device to check chain tension.
  • Tire condition and pressure including cuts and gouges.
  • Condition of the forks, including the top clip retaining pin and heel.
  • Load backrest extension. 
  • Finger guards.
  • Safety decals and nameplates. Ensure all warning decals and plates are in place and legible. Check that information on the nameplate matches the model and serial numbers and attachments.
  • Operator manual on truck and legible.
  • Operator compartment. Check for grease and debris.
  • All safety devices are working properly including the seat belt.

 

In addition to this general inspection, these items should also be checked, depending on the forklift type (electric or internal combustion, including liquid propane). These include:

      Electric Forklifts

  •           Cables and connectors for frayed or exposed wires
  •           Battery restraints
  •           Electrolyte levels
  •           Hood latch

     Note: Always use personal protective equipment such as a face shield, rubber apron, and rubber gloves when checking electrolyte.

      Internal Combustion Forklifts

  •           Engine oil
  •           Brake reservoir
  •           Engine coolant
  •           Air filter
  •           Belts and hoses
  •           Radiator
  •           Hood latch
  •  

    Liquid Propane Forklifts

  •           Properly mounted tank
  •           Pressure relief valve pointing up
  •           Hose and connectors
  •           Tank restraint brackets
  •           Tank for dents and cracks
  •           Tank fits within profile of truck
  •           Leaks

     Note: Always use personal protective equipment such as a face shield, long sleeves, and gauntlet gloves when checking liquid propane tanks and fittings.

 

OSHA web page on pre-operation safety

 https://www.osha.gov/SLTC/etools/pit/operations/servicing.html#PreOperation


In addition to these measures, be sure to carefully read the manual for the specific make/model forklift you are operating.


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Liftec Forklifts

124 Sylvania Place 
South Plainfield, NJ 07080
(908) 769-0034



 

 

 

 

 

 

 

 

 

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