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February 24, 2021

Forklift Pre-Operation Checklist

Is my forklift safe to drive?

By spending some time before your shift, you can greatly reduce the chances of an accident.

(This article was originally posted on Liftec.com May 2015).

Downloadable OSHA Sample Daily Forklift Checklist can be found here:

According to OSHA* you should make the following checks before starting the vehicle:

Fluid levels -- oil, water, and hydraulic fluid.
Leaks, cracks or any other visible defect including hydraulic hoses and mast chains. NOTE: Operators should not place their hands inside the mast. Use a stick or other device to check chain tension.
Tire condition and pressure including cuts and gouges.
Condition of the forks, including the top clip retaining pin and heel.
Load backrest extension.
Finger guards.
Safety decals and nameplates. Ensure all warning decals and plates are in place and legible. Check that information on the nameplate matches the model and serial numbers and attachments.
Operator manual on truck and legible.
Operator compartment. Check for grease and debris.
All safety devices are working properly including the seat belt.

In addition to this general inspection, these items should also be checked, depending on the forklift type (electric or internal combustion, including liquid propane). These include:

Electric Forklifts

Cables and connectors for frayed or exposed wires
Battery restraints
Electrolyte levels
Hood latch

Note: Always use personal protective equipment such as a face shield, rubber apron, and rubber gloves when checking electrolyte.

Internal Combustion Forklifts

Engine oil
Brake reservoir
Engine coolant
Air filter
Belts and hoses
Radiator
Hood latch

Liquid Propane Forklifts

Properly mounted tank
Pressure relief valve pointing up
Hose and connectors
Tank restraint brackets
Tank for dents and cracks
Tank fits within profile of truck
Leaks

Note: Always use personal protective equipment such as a face shield, long sleeves, and gauntlet gloves when checking liquid propane tanks and fittings.

OSHA web page on pre-operation safety

https://www.osha.gov/SLTC/etools/pit/operations/servicing.html#PreOperation

In addition to these measures, be sure to carefully read the manual for the specific make/model forklift you are operating.

Liftec Forklifts

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(908) 769-0034

1(800) 872-4924

124 Sylvania Place South Plainfield, NJ 07080

E-mail: LiftecSales@liftec.com

Perma Link: Forklift Pre Operation Checklist: Is My Forklift Safe To Drive?

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